Dürkopp Adler
550-D800
Modular system for safe and documented sewing
Product features
Innovative and fully digitalized workstations based on the M-Type DELTA platform
The documentation-capable 550-D800 workstations based on the M-TYPE DELTA platform sets new standards for safe and documented sewing. The modular conception allows a specific configuration with regard to the design of the sewing machine head, Poka Yoke applications and flexible interfaces for an easy connection to Industry 4.0 systems - individually adapted to your respective application. The 550-D800 series is an advanced and future oriented sewing system focused on process reliability as well as monitoring and documentation of sewing processes to ensure faster and more effective production processes. Convince yourself! Discover the difference. Discover DELTA.
Your benefits at a glance
Flexible interfaces for a fully digitized sewing system - innovative and future-oriented
Workstations based on the DELTA platform offer an innovative and fully digitalized sewing system. Equipped with numerous integrated interfaces and the most innovative technologies, it is the perfect platform for the production systems of today and tomorrow.
With integrated interfaces, the 550-D800 workstations can be developed into a fully networked production system using Qondac. The two software modules "Machine Control" and "Guided Working" offer the possibility to collect and evaluate machine data for productivity and quality monitoring, as well as to optimize production processes and train your employees properly.
By means of adaptive interfaces, the 550-D800 workstations can also be connected to an existing production system, so the workstation communicates optimally with your system.
550-D800 - A good investment in the future!
Modular system with different configuration options
Modular system with different configuration options - individually adapted to your respective application
Modular system for free configuration of documentation-capable workstations:
Choice of M-TYPE DELTA sewing heads as flatbed or postbed machine with triple or sliding wheel transport
Machine-specific selection of hook sizes (XL or XXL)
Machine-specific selection of thread trimming systems (standard, long or short thread trimmer)
Various designs configurable as twin needle versions
Large selection of optional extras such as scanners for thread identification, bobbin identification, monitoring of needle-thread tension, skip stitch detection (SSD), barcode printer, motorised edge guides etc.
The configuration options range from a basic configuration with panel PC and hand scanner, through active thread tension monitoring including control, to a fully equipped workstation for documented sewing of airbag tearing seams with fingerprint sensor, barcode printer, thread and bobbin identification by means of a stationary scanner.
Touch panel PC with intuitive application software and database system for shorter teach-in times
Poka Yoke error prevention systems
The high level of digitalization and the large number of interfaces enable a significant increase in process reliability, quality results and production output through error prevention by use of additional Poka Yoke equipment. Compose your Poka Yoke functionality as you need it for your individual operations.
Prevent errors in your production and identify malfunctions at an early stage.
Additional components can be added subsequently - Workstations of series 550-D800 grow with requirements
Outstanding performance in the standard package
Basic equipment incl. panel PC with application-specific software and database system, DAC flex control, hand scanner and scanner module incl. backplane, frame set with reel stand and multifunction holder.
Efficiency and reproducibility using electronic control elements
Stepper motor driven stitch length adjustment with simultaneous speed limitation according to the feeding length (standard equipment)
Digitally programmable top feed stroke, sewing foot pressure with simultaneous speed limitation according to the stroke height (standard equipment)
Programmable electronic thread tension (ETT) with active thread tension regulation and speed compensation
Examples of use
Safety-related seams in airbags and seat belts
Specifications
| Model | D867-190925 Head | D867-190945 Head | D888-160922 Head |
|---|---|---|---|
| Air requirement per stroke / Air pressure [NL] [bar] | 0,7 / 6,0 | 0,7 / 6,0 | 0,7 / 6,0 |
| Bobbin thread monitor | ○ | ○ | ○ |
| Bottom feed, needle feed and alternating foot top feed | ● | ● | – |
| Clearance when Sewing/Lifting A = Sewing [mm] max. B = Lifting [mm] max. | 9 / 18 | 9 / 18 | 8 / 12 |
| Digitally programmable top feed stroke | – | – | ● |
| Digitally programmable top feed stroke and sewing foot pressure with simultaneous speed limitation according to the stroke height | ● | ● | – |
| ETT - Programmable electronic thread tension with active thread tension regulation and speed compensation | ● | ● | ● |
| Hand-held scanner for reading of process barcodes | ● | ● | ● |
| Integrated LED sewing light with dimmer | ● | ● | ● |
| Lockstitch (301) | ● | ● | ● |
| Needle size [Nm] max. | 90-140 | 90-140 | – |
| Needle system [Nm max.] * depending on the sewing equipment | 134-35 | 134-35 | 134 |
| Nominal voltage [V], [Hz] | 1x230V, 50 / 60 Hz | 1x230V, 50 / 60 Hz | 1x230V, 50 / 60 Hz |
| Oil maintenance indicator | ● | ● | ● |
| Rated power [W] max. | 338 | 338 | 338 W |
| Seam backtacking, thread trimming and sewing foot lift, automatic [mm] max. | ● ~5 mm*** / | ● ~5 mm*** / | 15 mm |
| Sewing Material SL = very light / L= light / LM = light to medium heavy / M= medium heavy / MS = medium heavy to heavy / S = heavy | M / MS | M / MS | M / MS |
| Single needle | ● | ● | ● |
| SSD - “Skip Stitch Detection” monitors and checks each individual stitch in the sewing process | ○ | ○ | – |
| Stepper motor driven stitch length adjustment with simultaneous speed limita tion according to the feeding length | ● | ● | ● |
| Stitch length [mm] max. | 9* | 9* | 7 |
| Stitches/min. max. *= depending on foot stroke **= depending on foot stroke and stitch length *** = in case of twin needle / three needle version less speed possible – dependent on needle distance ****= selectable per step *****= depending on the use of the stitch loosening device ******= max. 2,500 stitches in combination with conversion kit “Heavy” *******= The sewing speed depends on the type of cam used | 3.500* | 3.500* | 2.500* |
| Stroke of the alternating sewing feet [mm] max. | 2,5 - 9,0 | 2,5 - 9,0 | – |
| Synthetic [Tkt.] max. * = Max. thread size upper thread: Tkt. 10/3, max. thread size Unterfaden: Tkt. 20/3 ** = Max. thread size upper thread: Tkt. 15/3; max. thread size Unterfaden: Tkt. 40/3 | 120 / 3 - 15 / 3 | 120 / 3 - 15 / 3 | 120 / 3 - 10 / 3 |
| Touch Panel PC with keyboard and mouse | ● | ● | ● |
| Vertical hook, extra large (XXL, Ø 32 mm) | – | ○ | – |
| Vertical hook, large (L, Ø 26 mm) | – | – | ● |
| Vertical hook, large (XL, Ø 28 mm) | ○ | – | – |
| Weight, complete [kg] | 225 | 225 | – |
| Weight, sewing head [kg] | – | – | 230 kg |
| Wheel feed, needle feed and driven roller presser Puller diameter [mm] | – | – | ● |
● Standard ○ Optional
Videos
Catalogue
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Open the catalogue · 550-D800 (PDF)Open the catalogue · 550 D800 (PDF)Open the instruction manual (PDF)Open the parts book (PDF)
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Data sheets, photos, videos and specifications: Dürkopp Adler.
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